In this 2 & 3 part blog, we will take a look at two dovetail jigs. Step 1 - Orient the template so that the “PINS” side is facing you (Fig. Set the router on the template and lower the router bit until it reaches the line. This angle matches the tapered fingers used to guide the straight bit. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you. Some larger bits might work, but with minimal depth (Fig. – any latin characters (a-z, A-Z)– any numbers (0-9)– special characters ("-", "_" and "."). 3.You can make half-blind joints in thicker wood than the jig can handle. Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. 8C). Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. It has a 3.1-inch spindle travel, and a 12-inch swing. The difference in using alternate bits and standard bits in making half-blind dovetails is in the depth-of- cut. Simply adjust the template so the alignment marks line up with your work piece, set your router bit depth according to the depth stop, and start routing. So how do you decide which one is best for you? Step 5 - Repeat STEPS 3 and 4 until both boards are completely cut. Step 4 - Slide the template, aligning the last cut in between the fingers of the template (Fig. MANUAL. Use clamps or a vise to hold work. Repeat STEPS 6 and 7 until the pins are cut across the entire board. Price is the other of the two things that separate these two dovetail jigs. Record these numbers in the spaces below and retain for future reference. Do not let visitors contact tool or extension cord. It will offer the most power and versatility. As this article alluded to earlier, WEN is a brand known for its build quality, especially considering the price at which its products sell. 4.You can make steeply-angled joints with the clamping boards. MANUAL. Upload manuals that we do not have and get. There are certain applications for which this tool was designed. Chamfering the inner tail edges can make the joints go together easier and may prevent damage to the pins (Fig. The length of the cutter on the straight bit is the maximum thickness of the tail board. The finger assembly can also produce two sizes of box joints, 5/16″ and 5/8″. For example, a 5/8" dovetail bit must have a 5/16" straight bit - the sum of both equalling 15/16". All three jigs share the same base unit and the difference between them comes down to the finger templates included with the jig. That said, with five settings for the first two, you should not have many issues relying on the fixed settings. FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. Since the chamfers are located on the inside of the joint, they will be invisible. Use bits that will fit into this dimension. His favorite tools are his router table, Tormek sharpening system, and thickness sander for panel work. The cross-cut fence fits on the dovetail finger assembly to become a sliding dovetail template. They are the same dovetail jig. Step 7 - Unclamp the templet, slide it down, and center the last cut between the two straight fingers and reclamp (Fig. The Porter Cable 4212 sits between the 4210 and the 4216 in Porter Cable’s deluxe 4200 series, in both pricing and capabilities. Ideal for woodworking, furniture, and cabinet making, our 12-in. Wear protective hair covering to contain long hair. But this unit has been upgraded with a digital readout screen that will show your current speed. Record these numbers in the spaces below and retain for future reference. 6.DON’T FORCE TOOL. 7.BE SURE MOTOR HAS COMPLETELY STOPPED before removing router from Dovetail Fixture/Jig and setting Dovetail Fixture/Jig down between operations. DO NOT ATTEMPT TO REPAIR POWER CORD. 10.SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC. It is also noticeably noisier than the other drill presses in the WEN family. It shares the same base as the rest of the range and like all the jigs in the range it has Porter Cable’s patented alignment lines and … Make a counterbore for the threaded T-nut (Fig. Dovetail Discovery Center – Part 2 & 3: Porter Cable & Leigh Jigs. This is not a subtle difference – it could make or break your project. By using the clamping boards, you can rout boards that are too short to clamp in the jig base, allowing you to dovetail small decorative boxes. Page of 44 Go. 16C). The table below shows the options: The sum of the diameters of the dovetail and straight bits must equal 15/16". Clamp the tail board (drawer side) to the main clamping board with the outside surface facing the board (Fig. Connect your router to the power source and cut the pins as far as the template will allow. Clamp the tail board with the outside surface facing away from the clamping board (Fig. Items needed to setup for the half-blind dovetails: NOTE: These instructions can be modified for making half-, blind dovetails with the through dovetail template and for, the miniature dovetail template (See the section “HALF-, BLIND DOVETAILS WITH TAIL BOARDS THICKER THAN. You have been successfully registered. Align the line with an edge of the tail board. Assemble the board-mounted half-blind template (Fig. When tool is used outdoors, use only extension cords marked “Suitable for use with outdoor appliances – store indoors when not in use.” If an extension cord is to be used outdoors it must be marked with the suffix W-A or w following the cord type designation. Square all of the sides. Request, and follow, any safety information available from your material supplier. 13A). Since it is also the least expensive drill on this list, it’s ideal for a hobbyist. 6.STAY ALERT and keep cutter free, clear of all foreign objects while motor is running. Step 3 - Cut the pins and the tails as far as the template will allow (Fig. Keep proper footing and balance at all times. All four drill presses are made by the same manufacturer – WEN. 12A). Step 3 - If the board is not in 1" increments, take the fraction of an inch that is greater than 1" and divide it by two. 2.By using the clamping boards, you can rout boards that are too short to clamp in the jig base, allowing you to dovetail small decorative boxes. Can't decide what to get the woodworker in your life? Whether you are getting started with woodworking or a more advanced user, there is likely something in WEN’s basic lineup of benchtop drill presses to fit your needs. Freud Dovetail Router Bit – … 1.READ AND FOLLOW ALL SAFETY INSTRUCTIONS in the instruction manual supplied with your router. Home Step 4 - Align the lines of the template with the edges of the clamping board. Step 4 - Use the width of the pinboard to mark the depth of the router bit on the tailboard (Fig. 3.The length of the cutter determines the maximum thickness of wood that can be cut. Have defective switches replaced by authorized service center. Other than that, the setup is identical to the previous setup. You can cut dovetails in boards wider than the templates mounted on clamping boards by cutting the first part of the joint, sliding the templet down the workpiece, and cutting the rest of the joint. This question has confused woodworkers since time began/Porter Cable introduced the range. Come join the discussion about different types of routing and routers, shop safety, finishing, woodworking related topics, styles, tools, scales, reviews, accessories, classifieds, and more! MAKE THIS DIMENSION THE THICKNESS OF THE PIN BOARD THAT IS TO BE DOVETAILED. Unfortunately, I was too late and outbid to get either one. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. 11.SECURE WORK. It offer variable speed between 580and 3,200 RPM. 3.BE SURE CORD SET IS FREE and will not hang up during routing operations. The 4212 should have templates for through dovetails, box joints, half-blind dovetails & more. This method of setting your router bit depth on through dovetails or box joints is very accurate for creating pins or tails that are flush, and is especially good for inlay work. DOVETAIL JIG. Step 1 - Clamp the pin board with the outside surface facing away from the clamping board. 7D). Step 6 - Loosen the #10 wood screws, align the template lines with the line where the pin board and tail board meet, and retighten the #10 wood screws (Fig. Markings clearly indicate the adjustment direction necessary for the desired change. It also includes …